Industrial Oven Systems and Pre-Heat devices

Transition Ovens

Application

Transition Ovens are required with manufacturing processes of continuous heating, thermal treatment of cables, metal bands, synthetic profiles or similar. Several Transition Ovens can be linked together. Different temperatures for example at entering or exit zones can be adjusted. Pulleys are available for enlarging the dwell time of the heated material inside. This construction is favorably with limited storage space. Energy savings are realized via adjustable covers in the area of entering and exit zones. The necessary integration into customer Control Systems takes place via actuators and sensors after agreement with the customer.

Options

  • voltage and wattage variations
  • operating temperature variations
  • painting as per customer request
  • other dimensions
  • Tubular Heater jacket material 1.4876 or 1.4858
  • fastening flange for direct fitting to machine
  • pneumatic opening of top heater half
  • mobile unit
  • interfaces as per customer specification
  • up to 950°C
    operating temperature
  • compact
    construction
  • continious
    heating
Example 1 - up to 250 °C - 1,400 x 400 x 1,350 mm - part# 1348127

 

  • 1.400 x 400 x 1.350 mm
    (B x T x H)
  • operating temperature: up to 250 °C
  • heat capacity: 9 kW

 

This Transition Oven is used for heating up endless steel band before further treatment.

Construction

  • 12x infrared heaters, 6 pieces on top half and 6 pieces on bottom half
  • casing and base out of 1.4301 stainless steel
  • controller with temperature protection and release signal for external treatment
  • with tape run controller for safe turn off of device at failure etc.
Example 2 - up to 650 °C - 2,000 x 500 x 1,250 mm - part# 1335680

 

  • 2.000 x 500 x 1.250 mm
    (width x depth x height)
  • operating temperature: up to 650 °C
  • heat capacity: 6 kW

 

 

 

 

 

 

 

 

This Transistion Oven is used for heating up endless Ø 9 mm silicone cable. 15 transit heaters combined together are one pre-heat unit of a cable manufacturing device. Pulleys underneath of the radiating casing double the dwell time of the cable withing the Transition Oven.

Construction

  • 15x infrared heaters in the top and bottom half
  • prepared terminal box for customer control system
  • pneumatic cylinder for opening/lifting top half
  • casing out of 1.4301 stainless steel
  • base: RAL 5015 sky-blue structure painted
  • product entry and exit via ball bearing cable guide pulley /li>
Example 3 - up to 300 °C - 1,000 x 1,000 x 1,250 mm - part# 1366942

 

  • 1.000 x 1.000 x 1.250 mm
    (width x depth x height)
  • operating temperature: up to 300 °C
    heat capacity: 18 kW

 

 

This Transition Oven is used for heating two Ø 260 mm synthetic profiles. To avoid material stress due to fast cooling down the profiles will be tempered direct behind the extruder. In the case of a breakdown the top half will be lifted and the bottom half will be lowered.

Construction

  • 12x bend Tubular Heaters in the top and bottom half
  • six control zones for exact temperature treatment
  • terminal box with extension resources for six further control zones
  • casing:
  • 1.4301 stainless steel internal tank
  • RAL 1004 gold-yellow structure painted steel plate external tank
  • mobile lifting base RAL 5010 gentian-blue structure painted
Example 4 - up to 300 °C - 1,820 x 1,220 x 1,500 mm - part# 2004770

 

  • 1.820 x 1.220 x 1.500 mm
    (width x depth x height)
  • operating temperature: up to 300 °C
  • heat capacity: 18 kW

 

 

This Transistion Oven is used for heating max. 15 mm synthetic profiles of Ø 20 mm. To avoid material stress due to fast cooling down the profiles will be tempered direct behind the extruder. In the case of a breakdown the top half will be lifted and the bottom half will be lowered.

Construction

  • 12x bend Tubular Heaters in the top and bottom half
  • six control zones for exact temperature treatment
  • terminal box with extension resources for six further control zones
  • casing: :
    1.4301 stainless steel internal tank
    RAL 1004 gold-yellow structure painted steel plate external tank
  • mobile lifting base RAL 1004 gold-yellow structure painted
Example 5 - up to 500 °C - 1,200 x 220 x 220 mm - part# 1332438

 

  • 1.200 x 220 x 220 mm
    (width x depth x height)
  • operating temperature: up to 500 °C
  • heat capacity: 9 kW

 


 

This Transition Oven is used for heating up endless steel wire before further treatment.

Construction

  • three heating zones each with one temperature sensor type J
  • Ø 65 mm passage opening
  • hinged casing with quick locks
    RAL 1003 signal-yellow structure painted touch protection

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