Industrial Oven Systems and Pre-Heat devices

Transition Ovens

Applications

Transition Ovens are required with manufacturing processes of continuous heating, thermal treatment of cables, metal bands, synthetic profiles or similar. Several Transition Ovens can be linked together. Different temperatures for example at entering or exit zones can be adjusted. Pulleys are available for enlarging the dwell time of the heated material inside. This construction is favorably with limited storage space. Energy savings are realized via adjustable covers in the area of entering and exit zones. The necessary integration into customer Control Systems takes place via actuators and sensors after agreement with the customer.

Options

voltage and wattage variations
operating temperature variations
painting as per customer request
other dimensions
Tubular Heater jacket material 1.4876 or 1.4858
fastening flange for direct fitting to machine
pneumatic opening of top heater half
mobile unit
interfaces as per customer specification

up to 950°C
operating temperature
compact
construction
continious
heating

Example 1 - up to 250 °C - 1,400 x 400 x 1,350 mm - part# 1348127

Transition Oven made of stainless steel with a switch box underneath and a hinged upper part for heating an endless steel belt

1.400 x 400 x 1.350 mm
(B x T x H)
operating temperature: up to 250 °C
heat capacity: 9 kW

This Transition Oven is used for heating up endless steel band before further treatment.

Construction

12x infrared heaters, 6 pieces on top half and 6 pieces on bottom half
casing and base out of 1.4301 stainless steel
controller with temperature protection and release signal for external treatment
with tape run controller for safe turn off of device at failure etc.

Galery

Example 2 - up to 650 °C - 2,000 x 500 x 1,250 mm - part# 1335680

Transition Ovens with tubular heating elements in half-shell construction, which can be opened completely in half by means of a counterweight

2.000 x 500 x 1.250 mm
(width x depth x height)
operating temperature: up to 650 °C
heat capacity: 6 kW

This Transistion Oven is used for heating up endless Ø 9 mm silicone cable. 15 transit heaters combined together are one pre-heat unit of a cable manufacturing device. Pulleys underneath of the radiating casing double the dwell time of the cable withing the Transition Oven.

Construction

15x infrared heaters in the top and bottom half
prepared terminal box for customer control system
pneumatic cylinder for opening/lifting top half
casing out of 1.4301 stainless steel
base: RAL 5015 sky-blue structure painted
product entry and exit via ball bearing cable guide pulley /li>

Gallery

Example 3 - up to 300 °C - 1,000 x 1,000 x 1,250 mm - part# 1366942

Transition Ovens with tubular heating elements in half-shell construction, which can be opened completely in half by means of a counterweight to heat plastic profiles

1.000 x 1.000 x 1.250 mm
(width x depth x height)
operating temperature: up to 300 °C
heat capacity: 18 kW

This Transition Oven is used for heating two Ø 260 mm synthetic profiles. To avoid material stress due to fast cooling down the profiles will be tempered direct behind the extruder. In the case of a breakdown the top half will be lifted and the bottom half will be lowered.

Construction

12x bend Tubular Heaters in the top and bottom half
six control zones for exact temperature treatment
terminal box with extension resources for six further control zones
casing:
1.4301 stainless steel internal tank
RAL 1004 gold-yellow structure painted steel plate external tank
mobile lifting base RAL 5010 gentian-blue structure painted

Gallery

Example 4 - up to 300 °C - 1,820 x 1,220 x 1,500 mm - part# 2004770

1.820 x 1.220 x 1.500 mm
(width x depth x height)
operating temperature: up to 300 °C
heat capacity: 18 kW

This Transistion Oven is used for heating max. 15 mm synthetic profiles of Ø 20 mm. To avoid material stress due to fast cooling down the profiles will be tempered direct behind the extruder. In the case of a breakdown the top half will be lifted and the bottom half will be lowered.

Construction

12x bend Tubular Heaters in the top and bottom half
six control zones for exact temperature treatment
terminal box with extension resources for six further control zones
casing: :
1.4301 stainless steel internal tank
RAL 1004 gold-yellow structure painted steel plate external tank
mobile lifting base RAL 1004 gold-yellow structure painted

Gallery

Example 5 - up to 500 °C - 1,200 x 220 x 220 mm - part# 1332438

1.200 x 220 x 220 mm
(width x depth x height)
operating temperature: up to 500 °C
heat capacity: 9 kW

This Transition Oven is used for heating up endless steel wire before further treatment.

Construction

three heating zones each with one temperature sensor type J
Ø 65 mm passage opening
hinged casing with quick locks
RAL 1003 signal-yellow structure painted touch protection